In this article, we’ll discuss the different maintenance intervals for your forklift.
Much like a car, forklifts need regular check-ups, too. In fact, they need regular maintenance after every 250 - 300 hours of use. If neglected, small problems could go unnoticed and build up over time, costing you more in repairs.
To give you a better idea of how often you should bring your forklift in for maintenance and what you should look out for after a period of use, we’ve segmented your forklift into parts listed below:
Every 250 hours (two months)
• Inspect the hydraulic, steering, and electrical systems. You should also check the drive train, belts, hoses, brakes, and tyres (for any damage) and attachments (if any).
• Adjust the idle speed and ignition timing.
• Replace engine fluids and filters.
• Ensure the chassis and mass components are well-lubricated.
Every 500-600 hours (four months)
• Everything listed above must already be checked and working correctly.
• Inspect the chassis links, clutch release bearings, mast support bushings, hydraulic oil pump and oil levels (replace if necessary). The hand brake and PCV valve must also be functional.
• Change the antifreeze, spark plugs, differential and transmission oils, contact breaker points, and condenser.
• Clean the radiator and assess how the vehicle operates pedal-free.
Every 1,000 hours (six months)
• Everything listed above must already be checked and working correctly.
• Replace all fluids and filters. This includes hydraulic, transmission, and brake fluids.
• Lubricate the drive hubs.
Every 2,000 hours (yearly)
• Everything listed above must already be checked and working correctly.
• Inspect the forklift’s hydraulic pressure and cooling systems, steer axle, and brake drums.
• Clean the fuel systems.
• Do a compression check.
